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Amaero Limited (ASX:3DA) Receives US Navy Letter of Support Validating PM-HIP Manufacturing for Maritime Industrial Base

Jane Morgan Management 3 mins read

Amaero Limited (ASX:3DA, OTC:AMROF) has today announced it has received a Letter of Support from the United States Department of the Navy, recognising the Company’s powder metallurgy hot isostatic pressing (PM-HIP) manufacturing technology as a viable alternative to traditional castings and forgings for the Maritime Industrial Base.

The Letter of Support follows an 18-month development collaboration between Amaero and the US Department of the Navy, which demonstrated Amaero’s strong and differentiated technical capability in PM-HIP manufacturing of near-net-shape components. This collaboration delivered notable advances in material behaviour modelling, geometric precision and process development.

The Navy acknowledged PM-HIP as a mature and well-established manufacturing process that is already covered by existing military specifications, as well as supported by a robust process understanding. The Navy further identified PM-HIP manufacturing as a promising solution to address long lead times and capacity constraints currently affecting parts of the casting and forging supply chain, particularly for high-mix, low-volume components.

The Board of Amaero considers the Letter of Support to be material, as it validates both the technical readiness of PM-HIP manufacturing and Amaero’s demonstrated capability following extensive collaborative efforts. The Navy’s recognition comes amid broader efforts to improve the resiliency, responsiveness and surge capacity of domestic manufacturing critical to defence and national security.

As part of this engagement, Amaero hosted a roundtable on 3 December that included representatives from the Department of the Navy, a prime defence contractor, shipbuilders and suppliers. The discussion reflected growing alignment and support for the adoption of PM-HIP manufacturing as the Navy prepares for increased shipbuilding demand in the coming years.

Hank J. Holland, Amaero’s Chairman and CEO, commented: “For more than 18 months, Amaero has worked intensively with the Department of the Navy and its various stakeholders to advance PM-HIP manufacturing as an immediate, viable and interchangeable manufacturing technology to address the untenably long lead times for castings and forgings. In our view, the only way that we achieve the stated three submarine per year production goal by 2028, is an “all of the above” approach. We must improve the resiliency and scalability of sovereign manufacturing and supply chains. This will require reshoring, re-building and expanding legacy manufacturing and supply chain capabilities, as well as adopting advanced manufacturing technologies. As PM-HIP manufacturing has a 7- decade history, as there are already qualified parts on nuclear submarines, space systems and aerospace systems, and as military specifications have already been codified, PM-HIP manufacturing of near-net-shape parts is an immediate and viable solution. 

The intensive development efforts over the past 18 months coupled with the Navy’s compilation of a list components that are subject to delay due to current manufacturing and supply chain challenges and that are well-suited for PM-HIP manufacturing enable a clear pathway to identify components for “first article” production, qualification and production contracts. 

We look forward to continuing this important collaboration to support the Navy’s shipbuilding objectives and strengthen the resilience and scalability of the sovereign Maritime Industrial Base.” 


About us:

About Amaero 

Amaero Ltd (ASX:3DA, OTC:AMROF) is a dual ASX and OTC-listed company with manufacturing and corporate headquarters located in Tennessee, U.S. Amaero is a leading U.S. domestic producer of high-value refractory and titanium alloy powders for additive and advanced manufacturing of components utilised by the defense, space, aviation, and medical industries. The technical and manufacturing team brings decades of experience and knowhow with pioneering work in gas atomization of refractory and titanium alloys. The Company has commissioned advanced gas atomization technology with an industry leading yield of AM powder. The Company is also a leader in PM-HIP (Powder Metallurgy Hot Isostatic Pressing) manufacturing of near-net-shape powder parts with forged-equivalent material properties and microstructure for a variety of alloys. PM-HIP manufacturing is helping alleviate the strained domestic supply chain for large scale castings and forgings.


Contact details:

Jane Morgan
Jane Morgan Management
Investor & Media Relations
[email protected]

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